
in co-operation with Ford
Requirements
Integration of new concepts for vehicle chassis
Use of lightweight construction to bring about reduction of fuel consumption
Weight reduction of 25-30% as opposed to B-Class and Sub B-Class vehicles
Extensive elimination of expensive materials
(thereby rendering the project cost-neutral)
System-wide approach, with optimum integration of components
Substitution of materials to take place only as the second stept
Point of departure and method of resolution
Objective: reduction of the unsprung masses
in a powered front axle
Influencing variables: m = V * r
Approach: reduction of mass
by means of optimisation
Result
Weight reduction of 23 kg
(-24% of the overall weight)
-14.4 kg (2 Corner; 15%)
-8.6 kg (centre module; 9%)

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